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New Roller Finishing Technology

New generation of roller coating machines for finishing entire hides

As world leader in the construction of systems for the tanning industry, Gemata S.p.A. recently revolutionized the finishing system for some types of hides, producing innovative zero-emission roller systems.




List of the advantages
Economical benefits for a tannery for each 1,000,000 sq ft of leather finished by using the revolutionary roller finishing system
Saving of 21,000 Kg of chemical product 50%
Saving of 5,980 kWh 80%
Saving of 31,400 liters of water 95%
Saving of 58,200,000 liters of compressed air 95%
Saving for the cleaning, stocking and disposal of the mud produced from 21,000 Kg. of dispersed chemical product 100%
Improvement of leather quality thanks to the absence of those defects due to the dust deposit and thus gaining higher cut rate.


Analysis of chemical product consumption Analysis of water consumption
Analysis of chemical product consumption Analysis of water consumption


Analysis of electric consumption Analysis of compressed air consumption
Analysis of electric consumption Analysis of compressed air consumption



Conclusion of the analysis chemicals consumption with the roller coating system
Considering to process whole buffed leathers of 50-55 sq ft/each at a speed of 12 m/min, the production is equal to 240 hides/hour (12,500 sq ft/hour).
By using the traditional spraying system,the consumption of chemical product (which has to be treated and disposed),is bigger of 21.6 gr/sq ft, than the consumption of chemical product with the ROLLER FINISHING SYSTEM..
In one working hour, with ROLLER COATING there is a saving of 270 Kg of chemical product..



Project carried out using the funding
POR - Regional Operational Program 2007 – 2013
target “Regional competitiveness and employment”
(cofunded by ERDF: European Regional Development Fund)
Axis 1 “innovation and the knowledge economy”
intervention line 1.1 “Research, Development and Innovation”.
Call action 1.1.2
“Contributions to the processes of technology transfer and development of research facilities within enterprises”.
VENETO A REGION OF EUROPE