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Greenfinish

Release paper for green finishing solution

GREENFINISH is the innovative release paper finishing line with very low environmental impact. It is the first system to use the GREENSTAR roller coating machine to coat the thermo-adhesive on both corrected grain and full grain leathers.

 

Greenfinish
Fig 1. Layout GREENFINISH - Line with one head and two heads

 

GREENFINISH is an advanced solution that combines efficiency and eco-sustainability aspects.
- Combine EFFICIENCY AND ECOLOGY
- It creates a covering effect that evenly covers the surface of the leather, even on the most defective examples
- Minimisation of negative environmental impacts with the reduction of energy waste and the elimination of atmospheric emissions.

 

GREENFINISH lines currently available are:
- GREENFINISH line of 37 m with two-heads, NO STOP speed 6-8 m/min
- GREENFINISH line of 30 m with one head, NO STOP speed 6-8 m/min
- GREENFINISH SHORT line of 20 m, speed 6-8 m/min
- GREENFINISH LAB line of 11 m, speed 1-2 m/min.

 

THE SYSTEM
1.DETACHING CONVEYOR BELT
Table to detach leathers from release paper
2.RELEASE PAPER CLEANING MACHINE
Unwinder and rewinder of the adhesive paper to remove residues of coated film after the detachments of the leathers
3.REWINDING UNIT WITH DOUBLE COILS AND WITH CENTERING
Motorized unit for rewinding the clean release paper
4.TWO-STATION FIXED UNWINDER
To unwind the coil of release paper which feed the finishing line
5.JOINING TABLE
For paper cutting and locking
6.PNEUMATIC ACCUMULATOR 30 m
Storage of release paper to feed the line during the roll change
7.STARLINE-R ROLLER COATING HEAD
Roller coating machine to coat the film on release paper
8.INFRARED DRYING TUNNEL
Double chamber infrared drying tunnel
9.LAMINATION CALENDER
Low pressure rotary press for release paper-leather lamination
10.STARDRIER-IR INFRARED DRYING TUNNEL
Infrared tunnel to dry the chemical on the leather
11.GREENSTARS ROLLER COATING MACHINE
Roller coating machine to coat the adhesive on the leather
12.STARLINE-R ROLLER COATING HEAD
Roller coating machine to coat the film on release paper
13.STARDRIER-IR INFRARED DRYING TUNNEL
Infrared tunnel to dry the chemical on release paper


ECONOMIC BENEFIT

  • Low cost of the plant.
  • Lower production cost.
  • Only 3 people are required to run the system.
  • No boiler for the diathermic oil.
  • Reduced power consumption of drying ovens: the lamps are turned off during the line inactivity.
  • Right to use the GREENFINISH® BRAND.

 

TECHNICAL BENEFIT

  • Small overall dimension: 34 m with a single head.
  • Upgrading of any type of corrected and full grain leathere.
  • Temperature control directly on both the surface of the release paper and on the leathers.
  • Elimination of dust contamination.
  • Automatic cleaning system for release paper.
  • Possibility of use of different types of release paper.

 

GREEN BENEFIT

  • Reduced power consumption of water and electricity.
  • No waste of chemical.
  • Re-use of the release paper up to 100 times.
  • Zero emissions in atmosphere.